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AC HOSE REPLACEMENT INSTRUCTIONS

[95]

Removal of High Pressure AC Hose (small hose)

STEP 1 Lift up car
STEP 2 Evacuate the AC system
STEP 3 Remove the intake hose and Air mass meter & move to the side
STEP 4 Remove the exhaust manifold heat shield
STEP 5 Loosen the bypass valve & move aside
STEP 6 Remove the oil cooler hose (automatic only)
STEP 7 Remove the fan motor housing
STEP 8 Remove the turbo pressure hose & move aside
STEP 9 Remove the AC high pressure hose to compressor (torque 15 ft lb)
STEP 10 Remove the AC high pressure hose to drier (torque 5.9 ft lb)
STEP 11 Refit in reverse

Removal of Low Pressure AC Hose (large hose)

STEP 1 Lift up car
STEP 2 Remove passenger headlight, turn signal & grille
STEP 3 Evacuate the AC system
STEP 4 Remove the intake hose and Air mass meter & move to the side
STEP 5 Remove the exhaust manifold heat shield
STEP 6 Loosen the bypass valve & move aside
STEP 7 Remove the oil cooler hose (automatic only)
STEP 8 Remove the fan motor housing
STEP 9 Remove the turbo pressure hose & move aside
STEP 10 Remove the AC high pressure hose to compressor (torque 15 ft lb)
STEP 11 Remove the AC high pressure hose to drier (torque 5.9 ft lb)
STEP 12 Remove the AC low pressure joint block at the service junction (6 ft lb or torque)
STEP 13 Remove the AC low pressure hose at compressor. Access under car (14 ft lb torque)
STEP 14 Refit in reverse

Pricing for AC Hoses 2002-2005 (AC Parts)
Pricing for AC Hoses 98-2001 (AC Parts)
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