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Head Gasket Replacement 4 Cyl

[Saab 900 2.0T, 900 2.3NT, 900 2.5i, 93, 95]

The information below can be used for Saab 95, 900 and 93 4 cylinder engines. Keep in mind that there may be differences. Feel free to contribute pictures as we could use them

STEP 1 Put a cover over the fender and remove the Air Mass meter
STEP 2 Remove the bypass hose and remove the engine cover
STEP 3 Remove the hose from the Turbo to the intake
STEP 4 Remove the belt tension with a rachet handle and insert a 6mm allen in the tensioner hole
STEP 5 Remove the power steering pump and breather hose
STEP 6 Remove the Turbo nuts and remove the turbo
STEP 7 Remove the coolant hoses for the head and the tubes
STEP 8 Remove the DI Cassette if equipped (red or black)
STEP 9 Remove the throttle hoses
STEP 10 Remove the dipstick tube bracket and the tube
STEP 11 Remove the intake bolts and any electrical connections
STEP 12 Remove the Valve Cover and turn the flywheel using the crank pulley bolt until the flywheel mark is at 0 and the timing marks are at the top dead center using the arrows on the camshaft pulleys
STEP 13 Remove the timing chain tensioner and positon the chain where it cannot be damaged by the removal of the cylinder head
STEP 14 Clean the backside of the cylinder head and the engine block with a rotary pad being careful not to groove either
STEP 15 Replace the head gasket and retorque the cylinder head. Use either OES antifreeze or Pentosin lifetime antifreeze and you should be done

Pricing for 900 94-98 CYLINDER HEADS & RELATED (engine parts internal)
Pricing for 900 94-98 HEAD GASKET SETS & RELATED (engine seals & gaskets)
Pricing for 93 03-12 CYLINDER HEADS & RELATED (engine parts internal)
Pricing for 93 03-12 HEAD GASKET SETS & RELATED (engine seals & gaskets)
Pricing for 93 98-03 CYLINDER HEADS & RELATED (engine parts internal)
Pricing for 93 98-03 HEAD GASKET SETS & RELATED (engine seals & gaskets)
Pricing for 95 CYLINDER HEADS & RELATED (engine parts internal)
Pricing for 95 HEAD GASKET SETS & RELATED (engine seals & gaskets)

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